China wholesaler X348 Iron Special Drop Forged Chain

Product Description

X348 Iron Special Drop Forged Chain

Product Description


Moline Rivetless Drop Forged Chain is highly regarded as 1 of the strongest chains ever developed, and has found widespread application in many industries. Because materials do not tend to pack in its open structure. Rivetless Drop Forged Chain is used extensively for flight conveyors. Its design permits both horizontal and vertical operation over irregular routes, making it particularly adaptable for trolley conveyor service. 

Special features of this chain include maximum strength without excessive weight, and resistance to lengthening even after extensive operation.
 

Product name Drop Forged Rivetless Chain From China Factory
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Shot peening, Blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, Anodized, etc.
Characteristic Fire Resistant, Oil Resistant, Heat Resistant
Design criterion ISO DIN ANSI & Customer’s Drawing
Size Customer’s Drawing & ISO standard 
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage First quality, Best service, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

Detailed Photos

 

 

 

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Company Profile

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Iron
Structure: Drop Forged Chain
Surface Treatment: Polishing
Chain Size: X348
Feature: Fire Resistant
Sample: for Free
Samples:
US$ 0/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

China wholesaler X348 Iron Special Drop Forged Chain
China wholesaler X348 Iron Special Drop Forged Chain

drop forged chain

Typical Load Capacities of Different Types of Drop Forged Chains

The load capacity of drop forged chains can vary significantly based on the chain’s size, design, material, and the application it is intended for. Manufacturers typically provide load capacity charts or tables that specify the maximum allowable working loads for their chain products.

Here are some factors that influence the load capacity of different types of drop forged chains:

  • Chain Size: Generally, larger chains with thicker links and greater pitch size have higher load capacities compared to smaller chains.
  • Material: Drop forged chains are commonly made from high-quality alloy steels, which offer excellent strength and durability. The specific alloy and heat treatment can impact the chain’s load-bearing capacity.
  • Chain Design: The design of the chain, including the shape and thickness of the links, can influence its ability to handle loads.
  • Application: The intended use of the chain and the type of machinery it operates in will determine the required load capacity.

It’s important to note that exceeding the recommended load capacity of a drop forged chain can lead to accelerated wear, fatigue, and potential failure. Therefore, it is crucial to choose the appropriate chain size and type based on the specific application and load requirements.

For specific load capacity information, it is best to refer to the manufacturer’s product documentation or consult with a qualified engineer or supplier who can recommend the most suitable drop forged chain for your particular needs.

In summary, the typical load capacities of different types of drop forged chains can vary based on factors such as chain size, material, design, and application. Properly selecting a chain with an adequate load capacity is essential to ensure safe and reliable operation in various industrial and mechanical applications.

drop forged chain

Drop Forged Chains in Hygiene-Sensitive Industries

Drop forged chains can be used in food processing and medical industries that require strict hygiene standards. These industries have specific requirements for cleanliness, sanitation, and product safety. When using drop forged chains in such applications, it is essential to consider the following factors:

  • 1. Material Selection: Stainless steel is the preferred material for drop forged chains in hygiene-sensitive industries. Stainless steel is corrosion-resistant, non-reactive, and easy to clean, making it suitable for applications where cleanliness is critical.
  • 2. Smooth Surfaces: Chains used in food processing and medical industries should have smooth surfaces without crevices or grooves where debris or bacteria could accumulate. This facilitates easy cleaning and reduces the risk of contamination.
  • 3. FDA and EU Regulations: When selecting drop forged chains for these industries, ensure that the materials and coatings used comply with relevant regulations, such as FDA (Food and Drug Administration) in the United States or EU (European Union) directives for food contact materials.
  • 4. Sanitary Design: Consider chains with a sanitary design, which may include features like self-cleaning joints, no visible pins, and easy disassembly for cleaning and maintenance.
  • 5. Resistance to Chemicals and Cleaning Agents: Chains should be resistant to chemicals and cleaning agents used in the industry to prevent deterioration or contamination.
  • 6. Regular Cleaning and Maintenance: Proper cleaning and maintenance practices are crucial to ensure the chains remain in a hygienic condition. Regular cleaning schedules should be established, and cleaning procedures should follow industry best practices.

When drop forged chains are used in food processing or medical industries, they must be carefully chosen and maintained to meet the industry’s stringent hygiene requirements. By selecting the appropriate materials and adhering to proper cleaning protocols, drop forged chains can play a vital role in ensuring a hygienic and safe production environment.

drop forged chain

Industries Commonly Using Drop Forged Chains in Their Operations

Drop forged chains are versatile and find applications in various industries due to their durability, strength, and resistance to wear and fatigue. Some of the industries commonly using drop forged chains in their operations include:

  • 1. Mining: Drop forged chains are extensively used in mining operations to convey heavy loads, transport materials, and operate conveyor systems in challenging and harsh environments.
  • 2. Agriculture: In the agricultural sector, drop forged chains are employed in equipment like harvesters, combines, and balers to handle agricultural produce and machinery.
  • 3. Construction: Construction machinery and equipment such as cranes, cement mixers, and asphalt pavers utilize drop forged chains for their robustness and reliability.
  • 4. Steel Industry: The steel industry uses drop forged chains in steel-making processes, where they are exposed to high temperatures and heavy loads.
  • 5. Automotive: Automotive manufacturing plants use drop forged chains for various assembly line applications, including body welding, paint lines, and engine production.
  • 6. Cement Industry: Drop forged chains are essential in the cement industry for transporting raw materials and finished products throughout the production process.
  • 7. Power Generation: Power plants, including thermal, nuclear, and hydropower facilities, utilize drop forged chains for coal handling, ash removal, and other power generation processes.
  • 8. Wood and Paper: The wood processing and paper industry use drop forged chains for material handling, log conveying, and paper roll production.
  • 9. Waste Water Treatment: Drop forged chains are used in water treatment facilities for moving sludge, grit, and debris in the treatment process.
  • 10. Packaging: Drop forged chains play a role in packaging equipment like cartoners, case packers, and palletizers to handle packaged goods.

These industries rely on drop forged chains to ensure smooth and efficient operations, even in demanding conditions. The ability of drop forged chains to withstand heavy loads, impact, and abrasion makes them suitable for a wide range of industrial applications.

When selecting drop forged chains for a specific industry, it is crucial to consider the chain’s size, material, and strength to meet the application’s requirements and ensure optimal performance and longevity.

China wholesaler X348 Iron Special Drop Forged Chain  China wholesaler X348 Iron Special Drop Forged Chain
editor by CX 2024-02-09

China best Alloy Steel Drop Forged G70 Yellow Galvanized 5/16 Welded Chain

Product Description

Finish: ZINC
Place of Origin: ZheJiang , China
Brand Name: sailrigging
Structure: Welded Chain
Function: Transport
Standard or Nonstandard: Standard
Product name: Factory Supply Yellow Galvanized G70  Chain
Material: 20Mn2
Size: 1/4 ”   5/16″   3/8″
Grade:  G70
Surface treatment: Yellow galvanized
Break load: 1600lbs-63200lbs
Packing: Iron Drum
Sample: Availiable
Test: Do break test
MOQ: 1Ton
Supply Ability: 200 Ton/Tons per Month
Packaging Details: Iron drum+pallet

1

Certifications

 

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Usage: Drag Chain
Material: Alloy
Surface Treatment: Galvanized
Feature: Heat Resistant
Chain Size: 1/8"-1"
Structure: Tow Truck Chain
Samples:
US$ 3/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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China best Alloy Steel Drop Forged G70 Yellow Galvanized 5/16 Welded Chain
China best Alloy Steel Drop Forged G70 Yellow Galvanized 5/16 Welded Chain

drop forged chain

Typical Load Capacities of Different Types of Drop Forged Chains

The load capacity of drop forged chains can vary significantly based on the chain’s size, design, material, and the application it is intended for. Manufacturers typically provide load capacity charts or tables that specify the maximum allowable working loads for their chain products.

Here are some factors that influence the load capacity of different types of drop forged chains:

  • Chain Size: Generally, larger chains with thicker links and greater pitch size have higher load capacities compared to smaller chains.
  • Material: Drop forged chains are commonly made from high-quality alloy steels, which offer excellent strength and durability. The specific alloy and heat treatment can impact the chain’s load-bearing capacity.
  • Chain Design: The design of the chain, including the shape and thickness of the links, can influence its ability to handle loads.
  • Application: The intended use of the chain and the type of machinery it operates in will determine the required load capacity.

It’s important to note that exceeding the recommended load capacity of a drop forged chain can lead to accelerated wear, fatigue, and potential failure. Therefore, it is crucial to choose the appropriate chain size and type based on the specific application and load requirements.

For specific load capacity information, it is best to refer to the manufacturer’s product documentation or consult with a qualified engineer or supplier who can recommend the most suitable drop forged chain for your particular needs.

In summary, the typical load capacities of different types of drop forged chains can vary based on factors such as chain size, material, design, and application. Properly selecting a chain with an adequate load capacity is essential to ensure safe and reliable operation in various industrial and mechanical applications.

drop forged chain

Sustainable and Eco-Friendly Alternatives to Traditional Drop Forged Chains

As industries increasingly prioritize sustainability and eco-friendliness, manufacturers have developed alternative materials and chain designs that offer more environmentally friendly options to traditional drop forged chains. Here are some sustainable alternatives:

  • 1. Stainless Steel Chains: Stainless steel is a recyclable material with excellent corrosion resistance. It provides similar strength to traditional drop forged chains while offering better resistance to rust and chemicals. Stainless steel chains are suitable for applications where hygiene and durability are essential, such as food processing and medical equipment.
  • 2. Plastic Chains: Chains made from high-quality plastics, such as engineering-grade polymers, offer a lightweight and cost-effective alternative. These plastic chains are self-lubricating, reducing the need for additional lubrication, and are often used in low-load and low-speed applications. They can be a sustainable option when recyclable plastics are used, and they offer quiet and smooth operation.
  • 3. Bio-Based Chains: Manufacturers are exploring the use of bio-based materials, such as bioplastics or biocomposites, to create more sustainable chain options. These materials are derived from renewable resources and can help reduce the carbon footprint of the chain’s production. Bio-based chains are still in the early stages of development but show promise for future eco-friendly applications.
  • 4. Ceramic Chains: Ceramic chains, or chains with ceramic components, offer excellent wear and corrosion resistance. They can be a suitable alternative for high-temperature applications and industries where chemical resistance is critical. Ceramic materials are environmentally friendly and can be recycled or reused in other applications.

When considering sustainable alternatives, it is essential to assess the specific requirements of the application, including load capacity, speed, environmental conditions, and desired sustainability goals. Working with manufacturers or suppliers knowledgeable about eco-friendly chain options can help businesses make informed and sustainable choices.

drop forged chain

Advantages of Using Drop Forged Chains in Industrial Applications

Drop forged chains offer several advantages that make them well-suited for a wide range of industrial applications. These chains are known for their exceptional strength, durability, and versatility, making them a popular choice in various industries. Below are some of the key advantages of using drop forged chains:

  • High Strength: Drop forged chains are manufactured using high-quality steel and a specialized forging process. This results in chains with high tensile strength and load-bearing capacity, making them ideal for heavy-duty applications that involve transporting or lifting heavy materials.
  • Durability: The forging process aligns the grain structure of the steel, creating a chain with improved wear resistance and toughness. This durability allows drop forged chains to withstand harsh and abrasive conditions, reducing the need for frequent replacements and maintenance.
  • Wide Temperature Range: Drop forged chains can operate effectively in a broad temperature range, making them suitable for applications in both high-temperature and low-temperature environments.
  • Corrosion Resistance: Some drop forged chains undergo surface treatments, such as galvanizing or coating, to enhance their corrosion resistance. This feature is particularly advantageous in industries where exposure to moisture or chemicals is a concern.
  • High Impact Load Capacity: Drop forged chains can handle sudden and heavy impact loads without deformation or failure, making them reliable for applications involving frequent starts, stops, and direction changes.
  • Uniformity: The forging process ensures consistent dimensions and mechanical properties throughout the chain, resulting in reliable and uniform performance.
  • Versatility: Drop forged chains are used in various industries, including mining, construction, steel, cement, agriculture, and material handling. They are employed in conveyor systems, bucket elevators, hoists, cranes, and other equipment.
  • Long Service Life: Thanks to their robust construction and resistance to wear, drop forged chains typically have a longer service life compared to some other types of chains, reducing the need for frequent replacements and downtime.
  • Low Maintenance: Due to their durability and reliability, drop forged chains generally require less maintenance, leading to cost savings and increased productivity.

Overall, drop forged chains are a trusted choice in demanding industrial applications where strength, durability, and performance are crucial. Their ability to withstand heavy loads, harsh environments, and challenging operating conditions makes them an essential component in many industries.

China best Alloy Steel Drop Forged G70 Yellow Galvanized 5/16 Welded Chain  China best Alloy Steel Drop Forged G70 Yellow Galvanized 5/16 Welded Chain
editor by CX 2024-02-09

China best High Quality Motorcycle Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)

Product Description

High Quality Motorcycle Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)
 

Product Description


1. Material: Stainless steel / Alloy steel / Made to order 
2. Surface Treatment: Zinc-Plated / Nickel-Plated / Shot Peening / Blackening
3. Chain Type: Roller chains, Drive chains,Conveyor Chains, Hollow Pin Chains,Welded chains, Steel Pin Chains, Palm oil chains,Sugar Mill Chains.ect.
4. Application: Chains is a very important industry parts, The many industry will be use chain. For examples Sugar mill ,Steel mill,Cement mill, Palm oil mill and more. thus the chain is industrial family main member.
5. “PLW” Company Purpose : Powering Your Business Worldswide. Driving the word and future.

Product name High Quality Motorcycle Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)
Chain Type  1. Driving Chain (roller chain, Heavy Duty Cranked-Link,Bushing Chains etc)
2. Conveyor Chain( Double Pitch chains,,MT & MC Series  etc)
3. Hollow Pin Chain
4. Palm Oil Chain
5. Sugar Mill Chain
6. Welded Steel Chain
7. Rubber Glove Chain
Surface Treatment Shot peening, Blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, Anodized, etc.
Characteristic Fire Resistant, Oil Resistant, Heat Resistant
Design criterion ISO DIN ANSI & Customer’s Drawing
Size Customer’s Drawing & ISO Standard 
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage First quality, Best Service, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

View more products,please click here…

 

Company Profile

 

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Steel or Stainless Steel etc
Structure: Chain
Surface Treatment: Shot Peening, Blackening, Oxygenation, Polishing,
Chain Size: All of The Chain
Feature: Fire Resistant, Heat Resistant
Transport Package: Plastic Bag+Box+Plywood Case
Samples:
US$ 0/Meter
1 Meter(Min.Order)

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Customization:
Available

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Customized Request

conveyor

Can a conveyor chain be used in high-speed applications?

Yes, a conveyor chain can be used in high-speed applications depending on the design and specifications of the chain and the conveyor system. However, there are certain factors to consider when using a conveyor chain in high-speed applications:

1. Chain Design: The design of the conveyor chain should be capable of handling high speeds without compromising safety or performance. Specialized high-speed chains are available that are specifically engineered to withstand the demands of high-speed applications.

2. Material Selection: The material used in the construction of the conveyor chain should have high strength and durability to withstand the forces and stresses at high speeds. Common materials for high-speed conveyor chains include alloy steels, stainless steel, and special polymers.

3. Lubrication: Proper lubrication is crucial in high-speed applications to reduce friction, heat, and wear. Lubricants specifically designed for high-speed conveyor chains should be used to ensure smooth operation and extend the chain’s lifespan.

4. Tensioning and Alignment: Accurate tensioning and alignment of the conveyor chain are critical for high-speed applications. Proper tensioning helps to maintain the chain’s stability and prevent excessive vibrations or elongation, which can lead to chain failure or premature wear.

5. Safety Considerations: High-speed applications require additional safety measures to protect personnel and equipment. Proper guarding, emergency stop systems, and regular maintenance inspections are essential to ensure safe operation.

It’s important to consult the conveyor chain manufacturer or an engineering professional to determine the suitability of a specific chain for high-speed applications. They can provide guidance on selecting the appropriate chain design, material, lubrication, and maintenance practices to ensure reliable and efficient operation at high speeds.

conveyor

How do you select the appropriate lubricant for a conveyor chain?

Selecting the right lubricant is crucial for maintaining the performance and longevity of a conveyor chain. Here are the key factors to consider when choosing a lubricant:

1. Chain Type and Material: Different conveyor chains may have specific requirements for lubrication based on their construction materials and design. Consult the manufacturer’s recommendations or specifications to determine the lubricant compatibility.

2. Operating Conditions: Consider the operating environment, such as temperature, humidity, and presence of contaminants. For high-temperature applications, choose a lubricant with a higher temperature tolerance. In wet or dusty environments, opt for lubricants that offer excellent resistance to water washout and provide effective protection against contaminants.

3. Load and Speed: Evaluate the load capacity and speed of the conveyor chain. Higher loads and speeds may require lubricants with better film strength and anti-wear properties to reduce friction and prevent premature wear.

4. Lubrication Method: Determine the lubrication method that will be used for the conveyor chain. Lubricants can be applied through drip systems, brushes, spray nozzles, or automatic lubrication systems. Consider the viscosity and consistency of the lubricant to ensure proper application and distribution.

5. Food-Grade Requirements: In food processing or pharmaceutical applications, where direct contact with the product may occur, it’s essential to use food-grade lubricants that meet industry regulations and requirements for safety and hygiene.

6. Maintenance Schedule: Consider the desired maintenance intervals and the lubricant’s longevity. Some lubricants may require more frequent reapplication, while others provide longer-lasting lubrication.

7. Compatibility with Other Materials: Take into account the compatibility of the lubricant with other materials in the conveyor system, such as seals, gaskets, and paints. Ensure that the lubricant does not cause any adverse effects on these components.

It is recommended to consult with lubricant manufacturers or industry experts to select the most suitable lubricant for your specific conveyor chain application. They can provide guidance based on their expertise and knowledge of lubricant formulations and performance characteristics.

conveyor

What are the cost considerations when purchasing a conveyor chain?

When purchasing a conveyor chain, there are several cost considerations that need to be taken into account to ensure an optimal investment and operational efficiency.

1. Initial Cost: The initial cost of the conveyor chain includes the cost of the chain itself, as well as any additional components such as sprockets, attachments, and connecting links. It is important to compare prices from different suppliers and evaluate the overall value for the money.

2. Maintenance and Repair Costs: Consider the long-term maintenance and repair costs associated with the conveyor chain. Some chains may require more frequent lubrication or replacement of components, which can add to the overall operating expenses.

3. Service Life: The service life of the conveyor chain is an essential factor in determining its cost-effectiveness. Chains with longer service life may have a higher initial cost but can result in lower replacement and downtime costs in the long run.

4. Energy Efficiency: Energy consumption is an ongoing cost to consider. Conveyor chains that offer lower friction and efficient power transmission can contribute to energy savings and reduce operating expenses.

5. Maintenance Ease: Consider the ease of maintenance when selecting a conveyor chain. Chains that are easier to clean, inspect, and maintain can reduce labor costs and increase operational efficiency.

6. Compatibility and Integration: Ensure that the selected conveyor chain is compatible with the existing conveyor system or equipment. Retrofitting or modifying the system to accommodate a specific chain may incur additional costs.

7. Supplier Support and Warranty: Evaluate the level of technical support provided by the supplier and the warranty coverage offered for the conveyor chain. This can impact the overall cost of ownership and provide peace of mind in case of any unforeseen issues.

It is important to consider these factors holistically and make a cost-benefit analysis based on the specific requirements of the application. Choosing a conveyor chain that aligns with the budget, performance needs, and long-term cost considerations will help optimize the investment and ensure efficient material handling operations.

China best High Quality Motorcycle Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)  China best High Quality Motorcycle Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)
editor by CX 2024-02-08

China Best Sales X348 X458 X678 X698 Series High Strength Wear Resistant Drop Forged Rivet-Less Overhead Conveyor Chain

Product Description

Product Description

 

 

Drop-Forged Rivetless Chain

Drop-forged rivetless chain for conveyors consists of 3 essential parts, each of which is a forged product. When the chain is assembled, the 2 outer chain plates and pins are placed in the middle of the chainring and rotate at 90° to complete the process. It is easy to disassemble, and the drop-forged rivetless chain can withstand the heavier materials running on the circular track. Drop-forged rivetless chain for conveyors is widely used in suspension type conveyor, which is a primary transmission prat. It is applied to the car industry, motor industry, household appliance industry, furniture industry, etc.

The manufacturing process of drop forged chains: Drop forging: Conveyor chains belong to closed die drop forging, so forging dies will make first; our in-house die workshop will supply you high precision forging dies, and then forge convery chains with the next shape. Machining: Our advanced CNC machining centers guarantee superior and permanent quality. Machining will ensure perfect assembling and working. These machining operations include milling, drilling, boring, etc. Heat treatment: Heat treatment can ensure a uniform surface hardness and depth. Heat treatment is the heart process for making drop forged conveyor chains. With many years of experience, we will know how to treat heat to achieve the best operating performance. Quality testing: Each chain link will be checked and tested in our testing room, especially for hardness. And the testing result will be placed in our well-organized database so that it can be checked at any time.

 

Chain

No.

Pitch

Dimensions

Ultimate

strength

Weight

A

B

S

J

K

T

mm

mm

mm

mm

mm

mm

mm

KN

Kg/M

X348

76.6

44.5

18.8

13.5

13.2

20.6

7.6

110.0

3.2

X458

102.4

58.0

25.4

17.4

16.0

26.5

8.5

220.0

4.7

X678

153.2

77.0

32.0

25.0

21.0

34.2

12.0

320.0

9.5

X698

153.2

95.3

39.0

32.0

25.4

42.3

15.0

515.0

16.9

X998

229.4

95.3

39.7

30.2

25.4

41.7

15.0

605.0

14.8

X9118

229.4

125.0

50.0

37.2

33.5

52.0

20.0

832.0

24.2

X80

80.0

48.0

18.8

13.5

13.0

21.0

6.5

110.0

3.2

80H

80.0

72.0

32.0

19.5

19.0

34.5

11.0

250.0

8.7

XT100

100.0

58.0

25.0

17.4

16.0

26.5

8.5

220.0

4.7

XT160

160.0

78.0

34.5

28.0

20.5

36.0

12.0

410.0

10.3

  

transmission chain (Driving Chain)

Short Pitch Precision Roller Chain (A Series)(1,2,3)

04C-1 06C-1-2-3 085-1-2-3 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3 40A-1-2-3 48A-1-2-3

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

Short Pitch Precision Roller Chain (B Series)(1,2,3)

06B-1-2-3 06B-1-2-3 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3 40B-1-2-3 48B-1-2-3 56B-1-2-3
64B-1-2-3 72B-1-2-3

Heavy Duty Series Roller Chain(1,2)

08AH-1 10AH-1 12AH-1-2-3 16AH-1-2-3 20AH-1-2-3 24AH-1-2-3 28AH-1-2-3 32AH-1-2-3 40AH-1-2-3

Side Bow Chain

40SB 43SB 50SB 60SB 63SB 80SB 08BSB 08BSBY1 10BSB 12BSB C2050SB

Motorcycle Chain

H 420 420H 428 428H 520 520H 525 525H 530 530H 630 630H

Engine Mechanism Chain (Timing Chain)

CL04

Self-Lubrication Roller Chain

08BSLR 10BSLR 12BSLR 16BSLR 40SLR 50SLR 60SLR 80SLR

Double Pitch Transmission Chain

208A 208B 210A 210B 212A 212B 216A 216B 220A 220B

2100

Bush Chain

P15F-B P20-B P25-B P25F1-B P30F2-B P36-B P40-B P45-B P50-B P55-B P60-B P70-B P80-B

Conveyor Chain

Roller Chain With Straight Side Plates (A Series)

C08A-1-2-3 C10A-1-2-3 C12-1-2-3 C24A-1-2-3 C32A-1-2-3

C35 C40-1-2-3 C50-1-2-3 C80-1-2-3 C100-1-2-3 C120-1-2-3 C140-1-2-3 C160-1-2-3

Roller Chain With Straight Side Plates (B Series)

C08B-1-2-3 C10B-1-2-3 C12B-1-2-3 C16-1-2-3 C20B-1-2-3 C24B-1-2-3 C28B-1-2-3 C32B-1-2-3

Double Pitch Conveyor Chain

C208A C208AH C208B C208BL C210A C210AL C212A C212AH C212AHL C216A C216AL C216AH C216AHL C220A C220AL C220AH C220AHL C224A C224AL
C224AH C224AHL C232A C232AL C232AH C232AHL

C2050 C2052 C2060 C2062 C2060H C2080 C2080H C2082 C2082H C2100 C2100H C2102 C2102H C2120 C2120H C2122 C2122H C2160 C2160H C2162
C2162H

Double Pius Speed Chain

BS25-C206B BS25-C208A BS25-C210A BS25-C212A BS30-C206B BS30-C208B BS30-C210B BS30-C212B

Conveyor Chain (M Series)

M20 M28 M40 M56 M80

Hollow Pin Conveyor Chain (MC Series)

MC28 MC56 MC112 MC224

Conveyor Chain (FV Series)

FV40 FV63 FV90 FV112 FV140

Conveyor Chain (FVT Series)

FVT40 FVT63 FVT90 FVT112 FVT140 FVT180 FVT250 FVT315

Hollow Pin Conveyor Chain (FVC Series)

FVC63 FVC90 FVC112 FVC140 FVC180 FVC250 FVC315

Conveyor Chain (Z Series)

Z40 Z100 Z160 Z300

Conveyor Chain (ZE Series)

ZE40 ZE100 ZE160 ZE300

Hollow Pin Conveyor Chain (ZC Series)

ZC21 ZC40 ZC60 ZC150 ZC300

Hollow Pin Chains

08BHPF 08BHPF5 08BHP9 10BHPF3 10BHPF4 12BHPF2 12BHPF3 16BHPF3 16BHPF4 40HP 08BHPF7 08BHP 50HP 50HPF4 50H-HP 60HP 60HPF1 80HP
80HPF1 80HPF2 80H-HP 80HPF3 80HPF4 HB41.75F5 A2080HP

Welded type cranked link chains

WR78 WH78 WR82 WH82 WR106 WH106 WR110 WH110 WR111 WH111 WR124 WH124 WR132 WH132 WR150 WH150 WR155 WH155 WR157 WH157 WR78F5 WH78F4
WH124F1 WH111F1

Palm oil Chains

P101.6F2 P152F14 P152F17 P152F29 90R-S P101.6F64 P76.7 P152F31

Sugar mill chains

DH9063 DH2198 P152F93K2 P152F78K2 DH 0571 0 DH1796 P152F77-AS2 P203.2F9

Rubber gloves carrier chains

P100F155 P100F13 P100F139 P150/90

Lumber conveyor chains

81X 81XH 81XHE 81XHH 81XHS 500R 441.100R

Sharp top chains

08AF34 08BF21 10AF8 41F6 06BF1 06BF37 08AF41 08BF44 08AF8…

Stainless Steel Chain

Stainless Steel Short Pitch Precision Roller Chain(A Series)

25SS-1 35SS-1 41SS-1 40SS-1 50SS-1 60SS-1 80SS-1 100SS-1 120SS-1

Stainless Steel Short Pitch Precision Roller Chain(B Series)

05BSS-1 06BSS-1 08BSS-1 10BSS-1 12BSS-1 16BSS-1 20BSS-1 24BSS-1

Stainless Steel Roller Chain With Straight Side Plates

C40SS-1 C50SS-1 C60SS-1 C80SS-1 C100SS-1 C120SS-1 C08BSS-1 C10BSS-1 C12BSS-1 C16BSS-1 C20BSS-1 C24BSS-1

Stainless Steel Double Pitch Transmission Chain

2040SS 2050SS 2060SS 2080SS 2100SS 2120SS 208BSS 210BSS 212BSS 216BSS 220BSS 224BSS

Stainless Steel Double Pitch Conveyor Chain

C2040SS C2040HSS C208BSS C2050SS C2060SS C2060HSS C2080SS C2080HSS C2100SS C2100HSS C2120SS C2120HSS

Stainless Steel Hollow Pin Chain

08BHFSS 40HPSS 50HPSS 60HPSS 12BHPSS 80HPSS C2040HPSS C2050HPSS C2060HPSS C2080HPSS HB50.8SS

Stainless Steel Double Pitch Hollow Pin Chain

C2042HPSS C2052HPSS C2062HPSS C2082HPSS C2042H-HPSS C2052H-HPSS C2062H-HPSS C2082H-HPSS

Lifting Chain

Car Parking Chain

12AT-1 16AT-1-2 20AT-1-2-3 24AT-1-2

Leaf Chain

LH0822 LH0823 LH571 LH0844 LH0846 LH 0571 LH1571 LH1571 LH1034 LH1044 LH1046 LH1066 LH1088 LH1222 LH1223 LH1234 LH1244 LH1246
LH1266 LH1288

BL422 BL423 BL434 BL444 BL446 BL466 BL488 BL522 BL523 BL534 BL544 BL546 BL566 BL588 BL622 BL623 BL634 BL644 BL646 BL666 BL688

Multile Plate Bearing Pin Chain

LF30 MP50F2 MP50.8 MP70F1 MP70F2 MP70F3 MP80F1 MP90F1 MP90F2 MP110F1

Rollerless Lift Chain

45-1 55-1 65-1 85-1 105-1 125-1 145-1 165-1

Agricultural Chain

S Type Steel Agricultural Chain & Attachments

S32 S42 S45 S52 S55 S62 S77 S88 A550 A620

C Type Steel Agricultural Chain with Attachments

CA550 CA550/S55 CA555 CA550HD CA550V CA557 CA620 CA2801 38.1R 38.4R 38.4V 38.4VB

Rice Harvester Chain

S3558T-48001 S3558T-48002

Drop Forged Chain Series

Drop Forged Rivetless Chain

Imperial: 80H X348 X458 468H X658 X 9118 S348 S458 S678 S698 S9118, Metric system: XT100 XT160

Cast Detachable Chain

78

Steel Detachable Chain

W

Cast Iron Chain

Cast Iron Chain (C Series)

C55 C55L C77 C188 C188L C102B C111 C131 C132

Cast Iron Chain (H Series)

H60 H78 H82 H110

Cast Iron Chain (4 Series)

720 720S 730

Cast Iron Chain BRH188

BRH188 C188CP C102B-K2 C55A C55B C55D CC600 H78A H78B H130 H138 MCF29 907-E51

Welded chains

WR78 WH78 WR82 WH82 WR124 WH124

Forging Hanging Chain

X228 X348 X458 X678 698

Packaging & Shipping

application

Company Profile

FAQ

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Application: Textile Machinery, Conveyer Equipment, Food Machinery, Agricultural Machinery
Surface Treatment: Stainless Steel
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|

Order Sample

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

China Best Sales X348 X458 X678 X698 Series High Strength Wear Resistant Drop Forged Rivet-Less Overhead Conveyor Chain
China Best Sales X348 X458 X678 X698 Series High Strength Wear Resistant Drop Forged Rivet-Less Overhead Conveyor Chain

drop forged chain

Typical Load Capacities of Different Types of Drop Forged Chains

The load capacity of drop forged chains can vary significantly based on the chain’s size, design, material, and the application it is intended for. Manufacturers typically provide load capacity charts or tables that specify the maximum allowable working loads for their chain products.

Here are some factors that influence the load capacity of different types of drop forged chains:

  • Chain Size: Generally, larger chains with thicker links and greater pitch size have higher load capacities compared to smaller chains.
  • Material: Drop forged chains are commonly made from high-quality alloy steels, which offer excellent strength and durability. The specific alloy and heat treatment can impact the chain’s load-bearing capacity.
  • Chain Design: The design of the chain, including the shape and thickness of the links, can influence its ability to handle loads.
  • Application: The intended use of the chain and the type of machinery it operates in will determine the required load capacity.

It’s important to note that exceeding the recommended load capacity of a drop forged chain can lead to accelerated wear, fatigue, and potential failure. Therefore, it is crucial to choose the appropriate chain size and type based on the specific application and load requirements.

For specific load capacity information, it is best to refer to the manufacturer’s product documentation or consult with a qualified engineer or supplier who can recommend the most suitable drop forged chain for your particular needs.

In summary, the typical load capacities of different types of drop forged chains can vary based on factors such as chain size, material, design, and application. Properly selecting a chain with an adequate load capacity is essential to ensure safe and reliable operation in various industrial and mechanical applications.

drop forged chain

Troubleshooting Common Issues with Drop Forged Chains

While drop forged chains are designed to be durable and reliable, certain issues may arise during their use. Understanding how to troubleshoot these common problems can help ensure the optimal performance and longevity of the chains. Here are some common issues that may occur with drop forged chains and troubleshooting steps:

  • Chain Breakage: If a drop forged chain breaks, it is crucial to determine the cause to prevent further damage. Inspect the chain for any signs of wear, corrosion, or damage. Check if the chain has been overloaded or subjected to excessive stress. Replace the broken chain with a new one of the appropriate size and strength.
  • Excessive Wear: Examine the chain for signs of excessive wear, such as elongation of the links or wearing down of the pins and rollers. Excessive wear can lead to chain failure and reduce performance. Regularly lubricate the chain to reduce friction and wear. If the wear is severe, consider replacing the chain.
  • Corrosion: Chains used in corrosive environments may experience rust and corrosion, which can weaken the links and reduce their strength. Clean the chain regularly and apply a suitable anti-corrosion coating or lubricant. Consider using stainless steel or corrosion-resistant chains for applications in harsh environments.
  • Chain Jamming: If the chain is jamming or not moving smoothly, inspect the sprockets and other components to ensure they are aligned correctly. Misalignment can cause the chain to jam. Also, check for debris or foreign objects that may be obstructing the movement of the chain.
  • Abnormal Noise: Unusual noises during chain operation may indicate issues with the chain or sprockets. Check for misalignment, wear, or lack of lubrication. Addressing these problems can help reduce noise and prevent further damage.
  • Uneven Tension: Inconsistent tension in the chain can lead to uneven load distribution and affect performance. Regularly check and adjust the tension of the chain to ensure it is evenly distributed.
  • Overheating: Overheating of the chain can be caused by excessive friction or insufficient lubrication. Check the lubrication levels and the condition of the sprockets. Adjust the lubrication frequency as needed to prevent overheating.

It is essential to conduct regular inspections and maintenance of drop forged chains to identify and address potential issues early. Proper lubrication, correct tension, and suitable chain selection for the application are crucial factors in maximizing the performance and lifespan of drop forged chains. If troubleshooting efforts do not resolve the problem or if there are safety concerns, consult with a qualified professional or contact the chain manufacturer for further assistance.

drop forged chain

Where to Buy High-Quality Drop Forged Chains for Your Business Needs

If you are looking to purchase high-quality drop forged chains for your business needs, there are several options available:

  • 1. Specialized Manufacturers: Many specialized manufacturers produce drop forged chains for various industries. You can directly contact these manufacturers to inquire about their product offerings, specifications, and pricing. Buying directly from the manufacturer ensures that you are getting genuine and reliable products.
  • 2. Industrial Suppliers and Distributors: Numerous industrial suppliers and distributors stock a wide range of chains, including drop forged chains. These suppliers can provide you with a variety of options and may offer competitive pricing and fast delivery.
  • 3. Online Marketplaces: Online marketplaces such as Amazon, Alibaba, and eBay also have listings for drop forged chains from various sellers and manufacturers. It’s essential to check the seller’s ratings and reviews to ensure you are dealing with a reputable and trustworthy seller.
  • 4. Trade Shows and Exhibitions: Industry-specific trade shows and exhibitions often feature suppliers and manufacturers showcasing their products, including drop forged chains. Attending these events gives you the opportunity to interact with different suppliers and compare products directly.
  • 5. Local Industrial Stores: Check with local industrial stores or hardware stores that cater to businesses in your area. They may have drop forged chains in stock or can order them for you from reputable suppliers.

When purchasing drop forged chains, consider the specific requirements of your application, such as chain size, working load capacity, material, and environmental conditions. Ensure that the supplier or manufacturer you choose can provide the necessary technical information and support to help you make the right selection.

Additionally, look for suppliers who offer excellent customer service, warranty options, and after-sales support. High-quality drop forged chains are a long-term investment for your business, and choosing the right supplier is essential for the reliability and performance of your equipment.

Before making a purchase, obtain quotes from multiple sources, compare product specifications, and read customer reviews to make an informed decision. Remember that the cheapest option may not always be the best in terms of quality and longevity, so prioritize reliability and durability for your business’s needs.

China Best Sales X348 X458 X678 X698 Series High Strength Wear Resistant Drop Forged Rivet-Less Overhead Conveyor Chain  China Best Sales X348 X458 X678 X698 Series High Strength Wear Resistant Drop Forged Rivet-Less Overhead Conveyor Chain
editor by CX 2024-01-11

China Professional Alloy Steel Drop Forged G70 Yellow Galvanized 5/16 Welded Chain

Product Description

Finish: ZINC
Place of Origin: ZheJiang , China
Brand Name: sailrigging
Structure: Welded Chain
Function: Transport
Standard or Nonstandard: Standard
Product name: Factory Supply Yellow Galvanized G70  Chain
Material: 20Mn2
Size: 1/4 ”   5/16″   3/8″
Grade:  G70
Surface treatment: Yellow galvanized
Break load: 1600lbs-63200lbs
Packing: Iron Drum
Sample: Availiable
Test: Do break test
MOQ: 1Ton
Supply Ability: 200 Ton/Tons per Month
Packaging Details: Iron drum+pallet

1

Certifications

 

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Usage: Drag Chain
Material: Alloy
Surface Treatment: Galvanized
Feature: Heat Resistant
Chain Size: 1/8"-1"
Structure: Tow Truck Chain
Samples:
US$ 3/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China Professional Alloy Steel Drop Forged G70 Yellow Galvanized 5/16 Welded Chain
China Professional Alloy Steel Drop Forged G70 Yellow Galvanized 5/16 Welded Chain

drop forged chain

Can Drop Forged Chains Be Used in High-Temperature Applications?

Yes, drop forged chains can be used in high-temperature applications, but their suitability depends on the type of material used in their construction and the specific temperature range they are exposed to. The performance of drop forged chains at elevated temperatures is influenced by several factors:

  • Material Composition: Drop forged chains are typically made from high-quality alloy steels, which offer good resistance to heat and thermal expansion. However, the specific alloy composition can affect their maximum temperature tolerance. For extremely high-temperature applications, special heat-resistant alloys may be used.
  • Heat Treatment: The heat treatment process used during chain manufacturing can also impact their high-temperature performance. Proper heat treatment can enhance the chain’s strength, toughness, and resistance to thermal degradation.
  • Lubrication: Adequate and appropriate lubrication is crucial for maintaining chain performance in high-temperature environments. High-temperature lubricants are designed to withstand elevated temperatures and reduce friction, wear, and chain elongation.
  • Load and Tension: The magnitude of the applied loads and tension on the chain can affect its performance at high temperatures. Higher loads and tension may accelerate wear and fatigue, necessitating more frequent inspections and maintenance.

It is essential to consider the specific temperature requirements of the application and choose drop forged chains that are designed and rated for those conditions. Regular maintenance, including proper lubrication and inspections, becomes even more critical in high-temperature environments to ensure the chain’s reliability and longevity.

Additionally, for extreme temperature applications, consulting with chain manufacturers or suppliers with expertise in high-temperature chains can help in selecting the most suitable chain type and material for the specific operating conditions.

In summary, drop forged chains can be used in high-temperature applications, but their performance and suitability depend on material composition, heat treatment, lubrication, and the specific operating temperature range. Proper selection, maintenance, and care are essential to ensure the chain’s reliable operation in challenging thermal conditions.

drop forged chain

Identifying Signs of Wear or Damage in a Drop Forged Chain

Regular inspection of drop forged chains is crucial to ensure their safe and efficient operation. Here are some common signs of wear or damage to look for:

  • 1. Chain Elongation: Measure the length of a specific number of chain links to check for elongation. Excessive elongation indicates wear and the need for chain replacement.
  • 2. Chain Deformation: Inspect the chain links for any signs of bending, twisting, or other deformations. Deformed chain links can lead to uneven stress distribution and reduced chain strength.
  • 3. Corrosion and Rust: Check for rust and corrosion on the chain’s surface, which can weaken the chain and reduce its service life, especially in humid or corrosive environments.
  • 4. Cracked or Broken Links: Look for cracks or fractures in the chain links. Cracked or broken links can cause chain failure and should be replaced immediately.
  • 5. Wear on Pin Joints: Inspect the pin joints for signs of wear or elongation. Excessive wear can result in chain slack and affect the performance of the chain.
  • 6. Misalignment: Check for misalignment between chain links, sprockets, and other components. Misalignment can cause excessive wear and noise during operation.
  • 7. Excessive Chain Noise: Unusual noises during chain operation may indicate wear or insufficient lubrication.
  • 8. Lack of Lubrication: Inspect the chain for proper lubrication. Inadequate or irregular lubrication can accelerate wear and increase the risk of chain failure.
  • 9. High Operating Temperatures: Excessive heat generated during chain operation can indicate friction or lack of lubrication. High temperatures can lead to accelerated wear.
  • 10. Fretting: Look for signs of fretting wear at contact points between chain links, pins, and sprockets. Fretting wear can lead to material loss and chain elongation.

Regularly monitoring the condition of the drop forged chain and addressing any signs of wear or damage promptly can help prevent unexpected breakdowns and ensure the safety and reliability of the equipment. If any of these signs are observed, it is recommended to consult with a qualified professional or chain supplier for proper assessment and replacement.

drop forged chain

Where to Buy High-Quality Drop Forged Chains for Your Business Needs

If you are looking to purchase high-quality drop forged chains for your business needs, there are several options available:

  • 1. Specialized Manufacturers: Many specialized manufacturers produce drop forged chains for various industries. You can directly contact these manufacturers to inquire about their product offerings, specifications, and pricing. Buying directly from the manufacturer ensures that you are getting genuine and reliable products.
  • 2. Industrial Suppliers and Distributors: Numerous industrial suppliers and distributors stock a wide range of chains, including drop forged chains. These suppliers can provide you with a variety of options and may offer competitive pricing and fast delivery.
  • 3. Online Marketplaces: Online marketplaces such as Amazon, Alibaba, and eBay also have listings for drop forged chains from various sellers and manufacturers. It’s essential to check the seller’s ratings and reviews to ensure you are dealing with a reputable and trustworthy seller.
  • 4. Trade Shows and Exhibitions: Industry-specific trade shows and exhibitions often feature suppliers and manufacturers showcasing their products, including drop forged chains. Attending these events gives you the opportunity to interact with different suppliers and compare products directly.
  • 5. Local Industrial Stores: Check with local industrial stores or hardware stores that cater to businesses in your area. They may have drop forged chains in stock or can order them for you from reputable suppliers.

When purchasing drop forged chains, consider the specific requirements of your application, such as chain size, working load capacity, material, and environmental conditions. Ensure that the supplier or manufacturer you choose can provide the necessary technical information and support to help you make the right selection.

Additionally, look for suppliers who offer excellent customer service, warranty options, and after-sales support. High-quality drop forged chains are a long-term investment for your business, and choosing the right supplier is essential for the reliability and performance of your equipment.

Before making a purchase, obtain quotes from multiple sources, compare product specifications, and read customer reviews to make an informed decision. Remember that the cheapest option may not always be the best in terms of quality and longevity, so prioritize reliability and durability for your business’s needs.

China Professional Alloy Steel Drop Forged G70 Yellow Galvanized 5/16 Welded Chain  China Professional Alloy Steel Drop Forged G70 Yellow Galvanized 5/16 Welded Chain
editor by CX 2024-01-11

China supplier High Quality & Made to Order Stainless Steel Table Top Conveyor Chain (TS635)

Product Description

High Quality & Made to Order Stainless Steel Table Top Conveyor Chain (TS635)
 

Product Description


1. Material: Stainless steel chain / Alloy Carbon Steel
2. Surface Treatment: Zinc-Plated / Nickel-Plated / Dacromet-Plated
3. Short pitch stainless steel conveyor chain with attachments.
4. Double pitch stainless steel conveyor chain.
5. Double pitch hollow pin chain.
Note: If you have drawing or samples, we can do the special conveyor chains.

Product name  Table Top Conveyor Chain (TS635)
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: 45Mn, 42CrMo, etc
3. OEM according to your request
Surface Treatment Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc.
Characteristic Fire Resistant, Oil Resistant, Heat Resistant
Application Mainly used in products transmission
Design criterion ISO DIN ANSI & Customer’s Drawing
Size Customer’s Drawing & ISO standard 
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage First quality, Best service, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

View more products,please click here…
 

Company Profile

 

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Stainless Steel
Structure: Conveyor Chain
Surface Treatment: Oil Blooming
Chain Size: Ts635
Feature: Heat Resistant
Sample: for Free
Samples:
US$ 0/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

How do you ensure proper tensioning and alignment of a conveyor chain?

Proper tensioning and alignment are essential for the efficient and reliable operation of a conveyor chain. Here are the steps to ensure correct tensioning and alignment:

1. Initial Installation:

– Ensure that the conveyor frame and supports are properly aligned and leveled before installing the chain. Any misalignment or unevenness can lead to tensioning and alignment issues.

– Follow the manufacturer’s guidelines and specifications for chain installation. This includes proper placement of sprockets, tensioners, and guides.

2. Tensioning:

– Adjust the tension of the chain to the manufacturer’s recommended specifications. Proper tension prevents excessive sagging or tightness, reducing wear and extending the chain’s life.

– Use tensioning devices, such as adjustable take-up units or tensioning screws, to achieve the desired tension. Refer to the manufacturer’s guidelines for the appropriate method of tensioning for your specific conveyor chain.

– Regularly check and adjust the tension as needed. Factors such as chain wear, load variations, and temperature changes can affect the chain’s tension over time.

3. Alignment:

– Check the alignment of the chain with respect to the sprockets and guides. Misalignment can cause uneven wear, increased friction, and premature failure of the chain.

– Inspect the alignment by visually examining the chain’s path along the sprockets and guides. It should run smoothly without any signs of rubbing or excessive deviation.

– Use alignment tools, such as laser alignment devices or straightedges, to accurately assess and correct any misalignment. Adjust the position of sprockets, guides, and supports as necessary.

4. Regular Maintenance:

– Implement a scheduled maintenance program to regularly inspect and maintain proper tensioning and alignment of the conveyor chain.

– Monitor the chain’s performance, including wear patterns, noise levels, and power consumption, as indicators of potential tensioning or alignment issues.

– Keep the chain clean and free from debris or contaminants that can affect its movement and alignment.

By following these steps and regularly monitoring the tensioning and alignment of the conveyor chain, you can ensure smooth and reliable operation, minimize chain wear, and reduce the risk of unexpected failures.

conveyor

Can a conveyor chain be used for heavy-duty applications?

Yes, a conveyor chain can be used for heavy-duty applications. Conveyor chains are specifically designed to handle heavy loads and provide reliable transportation in industrial environments.

Here are some factors that make conveyor chains suitable for heavy-duty applications:

1. Robust construction: Conveyor chains are typically made from high-strength materials such as alloy steel, stainless steel, or hardened carbon steel. These materials offer excellent durability and can withstand the heavy loads and harsh operating conditions commonly found in heavy-duty applications.

2. High load-carrying capacity: Conveyor chains are designed to handle significant loads, including heavy products, bulk materials, or large components. The chains are engineered with appropriate pitch, link dimensions, and strength to ensure reliable transport of heavy items.

3. Fatigue resistance: Conveyor chains are built to withstand repetitive stress and fatigue caused by continuous operation under heavy loads. They undergo specific heat treatments and surface hardening processes to enhance their resistance to wear, fatigue, and deformation.

4. Customization options: Conveyor chains can be customized to meet the specific requirements of heavy-duty applications. This includes selecting the appropriate chain type, pitch, attachment design, and surface coating for improved performance and longevity.

5. Compatibility with heavy-duty equipment: Conveyor chains are designed to integrate seamlessly with heavy-duty conveyor systems, including large motors, drives, and supporting structures. This ensures proper power transmission and smooth operation even in demanding environments.

6. Safety features: Conveyor chains for heavy-duty applications often incorporate safety features such as overload protection, emergency stops, and monitoring systems to ensure the safety of operators and prevent damage to the equipment.

It’s important to consult with a qualified engineer or conveyor manufacturer to select the appropriate conveyor chain and system components for the specific heavy-duty application. They can provide guidance on chain selection, system design, and maintenance practices to ensure optimal performance and reliability.

conveyor

What are the signs of wear and tear in a conveyor chain?

Over time, a conveyor chain may experience wear and tear due to the demanding nature of material handling operations. Several signs indicate the need for maintenance or replacement of a conveyor chain. These signs of wear and tear include:

  • Chain Elongation: One of the common signs of wear in a conveyor chain is elongation. As the chain wears, the pitch between the chain links gradually increases, resulting in a longer chain length. Excessive elongation can cause improper engagement with sprockets, leading to slippage or chain derailment.
  • Chain Link Plate Wear: The link plates of a conveyor chain can experience wear on their surfaces. This wear is typically caused by friction against sprockets, guide rails, or other components. Signs of plate wear include thinning or deformation of the link plates, which can affect the overall strength and integrity of the chain.
  • Sprocket Tooth Wear: The teeth of the sprockets that engage with the conveyor chain can also exhibit signs of wear. Over time, the teeth may become worn down, rounded, or have irregular shapes. This wear can cause improper chain engagement, resulting in reduced efficiency and potential chain slipping or skipping.
  • Excessive Noise: Increased noise during the operation of the conveyor system can indicate wear and tear in the chain. Excessive wear can lead to metal-to-metal contact, resulting in noisy operation. Unusual squeaking, grinding, or rattling sounds are indicators that the chain may require inspection or maintenance.
  • Visible Damage: Any visible damage to the chain, such as cracked or broken link plates, bent pins, or missing attachments, is a clear sign of wear and tear. These damages compromise the chain’s structural integrity and should be addressed promptly to prevent further issues or chain failure.
  • Inconsistent Movement: If the conveyor chain starts to exhibit jerky or uneven movement, it may be a sign of wear or misalignment. Misalignment can occur due to worn chain links, damaged sprockets, or improper tensioning. Inconsistent movement can lead to reduced efficiency, increased wear, and potential chain failure.

Regular inspection and maintenance of the conveyor chain system are essential to identify these signs of wear and tear. Timely replacement of worn components and proper lubrication can help prolong the life of the chain and maintain efficient operation.

China supplier High Quality & Made to Order Stainless Steel Table Top Conveyor Chain (TS635)  China supplier High Quality & Made to Order Stainless Steel Table Top Conveyor Chain (TS635)
editor by CX 2024-01-11

China manufacturer Factory Direct Supply X458 Overhead Drop Forged Chain

Product Description

Product description

Factory Direct Supply X458 Overhead Drop Forged Chain

Conveyor Chains drop forged chain,forged chain, forged conveyor chains ,forged suspending chain,drop forged rivetless chain and yokes, forged suspending chain, Scraper chain,square chain, steel detachable chain, painting line chain, Cat Pilar chain. CHINAMFG chain, drop forged link, drop forged conveyor chain, conveyor chain, car assembling line chain, forged scraper chain, drop forged folding chain, detachable chain such as X348 chain, X458 chain, X678 chain, X698 chain(698 chain), P142 chain(scraper chain), P142V chain, P142H chain, P200 chain, P102 chain, P260 chain, P250 chain, detachable chain 51 chain, 52 chain, 55 chain, 57 chain, 62 chain, 74chain, 78 chain.
Our Drop forge rivetless Chain are widely used in conveyor lines

Available products:

1) X348, X458, 468H, X678, 698, 698H, F100x16, F100x17, F160x24 drop forged rivetless chain

2)Detachable chain, such as 55,57,62,74,78 etc

3)Forged link : such as 101.6*36*8 , 142*50*19,142*50*29,200*50*25 etc

4)Cat Pilar chain /Caterpillar chain of 348,458,678 etc .

5)Attachment of 348,458,678 etc

6) Free Trolley

We are main supplier of Drop Forged Rivetless Chain, drop forged chains, drop forged link, drop forged conveyor chain, conveyorchain, car assembling line chain, forged scraper chain, drop forged folding chain, detachable chain such as X348 chain, X458 chain, X678 chain, X698 chain(698 chain), P142 chain(scraper chain), P142V chain, P142H chain, P200 chain, P102 chain, P260 chain, P250 chain, detachable chain 51 chain, 52 chain, 55 chain, 57 chain, 62 chain, 74 chain, 78 chain and so on. We can produce as per your drawing or sample also. Our products are most competitive and are of high quality. Our trolley are also most competitive in world market.

For scraper chain, we can weld the scraper for you or as per your request arrange bolt for your nylon scraper and so on. We will produce as per your drawing or sample. Material can be 40Cr, 20CrMnTi, 42CrMo and so on as per your request.
For drop forged suspending chain, there are extended pin chain, pusher and so on to meet different customer’s request.
We also produce special chain and pin and plate as per customer’s sample or drawing.
We are also supplier of detachable chain. Please feel free to contact with us and our goods are most competitive in your market.
If you have any need of our products , please feel free to let me know your detail enquiry and we will offer our best price and service for you ASAP.
Over 90% of our product are exported to USA, CANADA, JAPAN, KOREA, BRAZIL, AUSTRALIA and so on. Please feel free to contact with us for your project

 

X-Type

Regular-Type

 

S-Type

 

Chain Number

 

Pitch

Pin Diameter

Pin Length

Other Dimensions

 

 

 

 

Ultimate Tensile Strength

 

P

D

L

A

B

C

D

E

Q

348

76.2mm

76.6mm

12.7mm

46mm

28mm

13.2mm

18.5mm

14mm

110 KN

458

101.6mm

102.4mm

15.88mm

57mm

36mm

16mm

25.4mm

17.5mm

210 KN

678

152.4mm

153.2mm

22mm

77mm

50.8mm

21mm

32mm

25mm

380 KN

 

Recommend Products

Forged Chain

Overhead Conveyor Chain

Forged Link Chain

Scraper Chain

Detachable Chain

Free Trolley

Track

Pusher Dog

 

HangZhou CHINAMFG Industry Co., Ltd. 

HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt, pulley, timing pulley, V-belts, couplings, machined parts and so on.

Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.
With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.
Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.vv

 

 

FAQ:
Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 30 workdays.
2.Production Lead-times: 60 workdays after getting your deposit.

Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.
We’ll show you the photos of the products and packages before you pay the balance.

Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.

Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check

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Material: Steel
Applicable Industries: Garment Shops, Building Material Shops,
Customized Support: ODM
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

China manufacturer Factory Direct Supply X458 Overhead Drop Forged Chain
China manufacturer Factory Direct Supply X458 Overhead Drop Forged Chain

drop forged chain

Potential Applications of Drop Forged Chains Beyond Traditional Industries

While drop forged chains have long been associated with industries such as agriculture, mining, and manufacturing, their versatility and durability open up potential applications beyond these traditional sectors. Here are some emerging and innovative uses of drop forged chains:

1. Renewable Energy

In the renewable energy sector, drop forged chains have found application in wind turbines. These chains are used in pitch control systems, where they help adjust the angle of the turbine blades to optimize energy generation based on wind conditions. The ability of drop forged chains to withstand heavy loads and environmental stresses makes them suitable for this critical function in the renewable energy industry.

2. Entertainment and Amusement Parks

Drop forged chains are increasingly used in amusement park rides and entertainment attractions. From roller coasters to giant swings, these chains provide secure and reliable connections that ensure the safety and smooth operation of the rides, even under high-speed and high-load conditions.

3. Aerospace and Space Exploration

In the aerospace and space exploration fields, drop forged chains have the potential for applications in systems where lightweight, high-strength components are required. These chains could find use in satellite deployment mechanisms, space station modules, and even future space exploration missions, where their reliability and performance in extreme environments are critical.

4. Robotics and Automation

As robotics and automation continue to advance, drop forged chains can play a vital role in providing motion transmission and control in robotic arms and industrial automation systems. Their ability to handle heavy loads and resist wear ensures consistent and precise movements in automated processes.

5. Infrastructure and Architecture

Drop forged chains are increasingly explored for applications in architectural structures and infrastructure projects. They can be used as load-bearing components in bridge suspensions, tension structures, and even in modern building facades for artistic and functional purposes.

6. Offshore and Marine

In the offshore and marine industries, drop forged chains have potential applications in mooring systems for floating structures, anchor chains for offshore platforms, and other marine equipment that requires robust and corrosion-resistant components.

These potential applications demonstrate the adaptability of drop forged chains in various industries, where their strength, durability, and reliability can contribute to enhanced performance and safety. As technology and engineering continue to advance, the versatility of drop forged chains is likely to expand, making them a valuable solution in an ever-wider range of applications.

drop forged chain

Sustainable and Eco-Friendly Alternatives to Traditional Drop Forged Chains

As industries increasingly prioritize sustainability and eco-friendliness, manufacturers have developed alternative materials and chain designs that offer more environmentally friendly options to traditional drop forged chains. Here are some sustainable alternatives:

  • 1. Stainless Steel Chains: Stainless steel is a recyclable material with excellent corrosion resistance. It provides similar strength to traditional drop forged chains while offering better resistance to rust and chemicals. Stainless steel chains are suitable for applications where hygiene and durability are essential, such as food processing and medical equipment.
  • 2. Plastic Chains: Chains made from high-quality plastics, such as engineering-grade polymers, offer a lightweight and cost-effective alternative. These plastic chains are self-lubricating, reducing the need for additional lubrication, and are often used in low-load and low-speed applications. They can be a sustainable option when recyclable plastics are used, and they offer quiet and smooth operation.
  • 3. Bio-Based Chains: Manufacturers are exploring the use of bio-based materials, such as bioplastics or biocomposites, to create more sustainable chain options. These materials are derived from renewable resources and can help reduce the carbon footprint of the chain’s production. Bio-based chains are still in the early stages of development but show promise for future eco-friendly applications.
  • 4. Ceramic Chains: Ceramic chains, or chains with ceramic components, offer excellent wear and corrosion resistance. They can be a suitable alternative for high-temperature applications and industries where chemical resistance is critical. Ceramic materials are environmentally friendly and can be recycled or reused in other applications.

When considering sustainable alternatives, it is essential to assess the specific requirements of the application, including load capacity, speed, environmental conditions, and desired sustainability goals. Working with manufacturers or suppliers knowledgeable about eco-friendly chain options can help businesses make informed and sustainable choices.

drop forged chain

Comparison of Drop Forged Chains with Other Types of Chains in Terms of Strength and Durability

Drop forged chains are known for their exceptional strength and durability, making them stand out when compared to other types of chains. Let’s compare drop forged chains with commonly used chain types:

  • 1. Drop Forged Chains: These chains are manufactured through a process called drop forging, where hot metal is shaped under high pressure in dies. This results in a chain with a consistent grain structure, which enhances its strength and durability. Drop forged chains can withstand heavy loads, abrasive environments, and repetitive stresses, making them ideal for demanding applications in various industries.
  • 2. Roller Chains: Roller chains are widely used in industrial applications. They consist of cylindrical rollers and link plates that are interconnected to form a flexible and strong chain. While roller chains offer good strength, they may not be as durable as drop forged chains in extremely demanding conditions or high-temperature environments.
  • 3. Drag Chains: Drag chains, also known as cable carriers or energy chains, are used to protect and guide cables and hoses in dynamic applications. While they provide excellent flexibility and protection, drag chains may not have the same level of strength as drop forged chains when dealing with heavy loads or high wear scenarios.
  • 4. Silent Chains: Silent chains, also called inverted-tooth chains, are designed for smooth and quiet operation in high-speed applications. While they excel in reducing noise, they may not have the same ruggedness as drop forged chains for heavy-duty and abrasive environments.
  • 5. Leaf Chains: Leaf chains are used in lifting applications, such as forklifts and hoists. They have a simple and sturdy design but may not offer the same level of durability as drop forged chains in highly demanding industrial settings.

Overall, drop forged chains outperform many other chain types in terms of strength and durability. Their hot-forged construction results in a chain with superior toughness, resistance to fatigue, and exceptional wear resistance. This makes them well-suited for heavy-load applications, abrasive environments, and operations where reliability and longevity are crucial.

When selecting a chain for a specific application, it is essential to consider factors such as load capacity, operating conditions, and required durability to ensure the chain meets the demands of the intended use.

China manufacturer Factory Direct Supply X458 Overhead Drop Forged Chain  China manufacturer Factory Direct Supply X458 Overhead Drop Forged Chain
editor by CX 2024-01-10

China wholesaler P14218 Drop Forged Conveyor Chain with Scraper for Conveyors

Product Description

Item Drop Forged Chain with Scraper Application Machinery Parts
Surface Teatment Drop Forged Brand OEM
Package Poly bag, then box, finally poly-wooden case Port Any sea port or airport in China

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Material: Iron
Structure: Drop Forged Chain
Surface Treatment: Polishing
Chain Size: P142
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Transport Package: Poly-Wooden Case
Customization:
Available

|

Customized Request

China wholesaler P14218 Drop Forged Conveyor Chain with Scraper for Conveyors
China wholesaler P14218 Drop Forged Conveyor Chain with Scraper for Conveyors

drop forged chain

What Is the Difference Between Drop Forged Chains and Cast Chains?

Drop forged chains and cast chains are two common types of industrial chains used in various applications. Here are the main differences between them:

  • Manufacturing Process: The primary difference between drop forged chains and cast chains lies in their manufacturing processes. Drop forged chains are made by heating a steel blank and then forming it into the desired shape using a drop forging process. On the other hand, cast chains are made by pouring molten metal into a mold and allowing it to solidify into the chain’s shape.
  • Material Strength: Drop forged chains are known for their superior strength and durability. The drop forging process aligns the grain structure of the metal, resulting in a stronger and more reliable chain. Cast chains, while still strong, may not have the same level of consistency in material strength as drop forged chains.
  • Surface Finish: Drop forged chains typically have a smoother and more precise surface finish compared to cast chains. The forging process allows for tighter tolerances and a more uniform appearance, which can be important in certain applications.
  • Design Flexibility: Drop forged chains offer more design flexibility due to the forging process’s ability to create intricate shapes and features. This flexibility allows for customizations and adaptations to meet specific application requirements. Cast chains, while versatile, may have some limitations in design complexity.
  • Cost: Generally, drop forged chains are more expensive to produce than cast chains due to the additional steps and precision involved in the forging process. As a result, drop forged chains may have a higher upfront cost, but their longer service life and reliability may offset this expense over time.
  • Applications: Drop forged chains are commonly used in heavy-duty and high-stress applications where strength and durability are paramount. They are frequently found in industries such as mining, construction, steel mills, and lumber processing. Cast chains, on the other hand, are often used in less demanding applications, such as conveyors, agricultural equipment, and some material handling systems.

Overall, both drop forged chains and cast chains have their respective advantages and are suitable for different industrial applications. The choice between the two depends on the specific requirements of the application, the level of strength and durability needed, and budget considerations.

drop forged chain

Identifying Signs of Wear or Damage in a Drop Forged Chain

Regular inspection of drop forged chains is crucial to ensure their safe and efficient operation. Here are some common signs of wear or damage to look for:

  • 1. Chain Elongation: Measure the length of a specific number of chain links to check for elongation. Excessive elongation indicates wear and the need for chain replacement.
  • 2. Chain Deformation: Inspect the chain links for any signs of bending, twisting, or other deformations. Deformed chain links can lead to uneven stress distribution and reduced chain strength.
  • 3. Corrosion and Rust: Check for rust and corrosion on the chain’s surface, which can weaken the chain and reduce its service life, especially in humid or corrosive environments.
  • 4. Cracked or Broken Links: Look for cracks or fractures in the chain links. Cracked or broken links can cause chain failure and should be replaced immediately.
  • 5. Wear on Pin Joints: Inspect the pin joints for signs of wear or elongation. Excessive wear can result in chain slack and affect the performance of the chain.
  • 6. Misalignment: Check for misalignment between chain links, sprockets, and other components. Misalignment can cause excessive wear and noise during operation.
  • 7. Excessive Chain Noise: Unusual noises during chain operation may indicate wear or insufficient lubrication.
  • 8. Lack of Lubrication: Inspect the chain for proper lubrication. Inadequate or irregular lubrication can accelerate wear and increase the risk of chain failure.
  • 9. High Operating Temperatures: Excessive heat generated during chain operation can indicate friction or lack of lubrication. High temperatures can lead to accelerated wear.
  • 10. Fretting: Look for signs of fretting wear at contact points between chain links, pins, and sprockets. Fretting wear can lead to material loss and chain elongation.

Regularly monitoring the condition of the drop forged chain and addressing any signs of wear or damage promptly can help prevent unexpected breakdowns and ensure the safety and reliability of the equipment. If any of these signs are observed, it is recommended to consult with a qualified professional or chain supplier for proper assessment and replacement.

drop forged chain

Key Features to Consider When Selecting a Drop Forged Chain for a Specific Application

When choosing a drop forged chain for a particular application, several key features should be carefully considered to ensure optimal performance and longevity. These features include:

  • 1. Load Capacity: Assess the maximum load the chain will be subjected to in the application. Select a drop forged chain that has a load capacity well above the maximum anticipated load to ensure safety and prevent premature wear.
  • 2. Material: Drop forged chains are commonly made from high-quality alloy steel or carbon steel. The material’s strength and resistance to corrosion and wear are essential factors to consider based on the operating environment.
  • 3. Heat Treatment: The heat treatment process significantly influences the chain’s hardness and toughness. Proper heat treatment enhances the chain’s wear resistance and overall durability.
  • 4. Pitch and Size: The pitch (distance between pins) and size of the drop forged chain should match the sprockets and other components in the application for smooth and efficient operation.
  • 5. Operating Environment: Consider the environmental conditions, including temperature, moisture, and exposure to chemicals or abrasive materials. Choose a drop forged chain with appropriate coatings or materials to withstand the specific conditions.
  • 6. Lubrication and Maintenance: Evaluate the maintenance requirements of the chain and ensure that proper lubrication can be provided. Lubrication helps reduce friction and wear, extending the chain’s life.
  • 7. Speed and Frequency: Assess the speed and frequency of operation to avoid excessive wear and fatigue. High-speed applications may require chains designed to handle increased centrifugal forces.
  • 8. Precision and Alignment: In precision applications, such as CNC machines, ensure the drop forged chain’s accuracy and alignment to prevent performance issues and premature wear.
  • 9. Noise and Vibration: Some applications may require chains designed to reduce noise and vibration levels for operator comfort and equipment protection.
  • 10. Industry Standards: Check if the drop forged chain complies with relevant industry standards to ensure quality and safety.

By carefully considering these key features and matching the drop forged chain’s characteristics to the specific application requirements, you can ensure the chain’s reliability, longevity, and optimal performance.

China wholesaler P14218 Drop Forged Conveyor Chain with Scraper for Conveyors  China wholesaler P14218 Drop Forged Conveyor Chain with Scraper for Conveyors
editor by CX 2024-01-10

China Good quality ISO 9001 Approved motorcycle part sprocket Stainless Steel Agricultural Transmission Roller conveyor Chain

Product Description

ISO 9001 Approved Agricultural Chain

Why choose us ?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in china and also have 6 subsidiaries abroad;
2. we covering a production area of 200,100 square meters, have more than 1,800 sets of advanced equipment and over 3,100 highly skilled employees, the annual production capacity has exceeded 20,000,000 meters;
3. we specialized in producing all kinds of standard chains and special chains, such as A or B series chains, drive chains, conveyor chains, drag chains, agricultural chains, sprockets, gears and so on;
4. we have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
5. Our partners among world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc. 

Our agricultural chains are as following items:
1. SH series high strength heavy duty short pitch roller chains
2. SP series high strength heavy duty short pitch roller chains
3. Walking tractor chains
4. Combine chains
5. ZGS38 combine chain with attachments
6. Rice harvester chains
7. Various agricultural chain with attachments
8. S type steel agricultural chains
9. S type steel agricultural chain with attachments
10. A Type steel agricultural chains
11. CA type steel agricultural chains
12. C type steel agricultural chain with attachments
13. Special agricultural chain with attachments

1) Related Products

2) Certificates 

HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang  province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.
 
The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR.  
 
There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program. 
 
Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.
 
“We are always serving our customers with our best products.”

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Usage: Transmission Chain
Material: Alloy/Carbon Steel
Surface Treatment: Oil Blooming
Feature: Heat Resistant
Chain Size: 1/2"*11/128"
Structure: Roller Chain
Customization:
Available

|

Customized Request

conveyor

How does a conveyor chain handle accumulation and indexing applications?

In conveyor systems, accumulation and indexing refer to specific methods of controlling the movement and positioning of items along the conveyor line. A conveyor chain can effectively handle these applications through the use of specialized components and control mechanisms. Here’s a detailed explanation:

Accumulation:

– Accumulation refers to the process of temporarily storing or buffering items on the conveyor to control the flow of materials. Conveyor chains designed for accumulation applications typically incorporate features such as low-friction chain guides, accumulating zones, and sensors.

– In an accumulation conveyor chain system, the chain is divided into discrete zones where items can accumulate. As products enter a zone, the chain slows down or stops, allowing items to accumulate without colliding with each other. Sensors or photoelectric cells detect the presence of items in each zone and provide signals to control the chain movement.

– The accumulation zones in the conveyor chain system can be controlled in different ways, such as through the use of motorized rollers, pneumatic devices, or electronic sensors. This ensures a controlled and synchronized flow of items along the conveyor line.

Indexing:

– Indexing refers to the precise positioning of items at specific intervals along the conveyor line. This is commonly used in applications where accurate positioning or sequencing is required, such as assembly or packaging processes.

– Conveyor chains designed for indexing applications incorporate specialized index pins, stops, or precision indexing drives. These components work together to accurately position items at predetermined locations along the conveyor.

– The indexing mechanism of a conveyor chain system can be driven by mechanical cams, servo motors, or programmable logic controllers (PLCs). The indexing motion can be synchronized with other processes or machines downstream to ensure precise assembly or packaging operations.

– By combining accumulation and indexing capabilities, a conveyor chain system can handle a wide range of applications, including sorting, buffering, sequencing, and automated assembly. It provides control over the flow and positioning of items, allowing for efficient material handling and optimized production processes.

conveyor

How do you calculate the power requirements for a conveyor chain?

Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:

1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.

2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).

3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).

4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.

5. Determine the required power: Use the following formula to calculate the power requirements:

Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)

Where:

– Capacity is the weight per unit of time (from step 3)

– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors

– 33,000 is a conversion factor to convert the units to horsepower

– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)

6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.

It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.

conveyor

How to select the right conveyor chain for your conveyor system?

Selecting the right conveyor chain for your conveyor system is crucial to ensure optimal performance and longevity. Here are the steps to follow when choosing a conveyor chain:

  1. Identify your application requirements: Determine the specific requirements of your conveyor system, including the type of material being conveyed, the speed of operation, the load capacity, the environmental conditions, and any special considerations.
  2. Consider the chain type: Based on your application requirements, consider the different types of conveyor chains available, such as roller chains, double pitch chains, hollow pin chains, apron chains, or plastic chains. Evaluate their features and benefits to determine which type is most suitable for your needs.
  3. Assess the chain material: Conveyor chains are typically made from various materials such as steel, stainless steel, or plastic. Consider factors such as corrosion resistance, temperature resistance, wear resistance, and food-grade requirements when selecting the chain material.
  4. Determine the chain pitch: The chain pitch refers to the distance between the centers of adjacent pins. Choose the appropriate pitch size based on your conveyor system’s design, load requirements, and speed. Smaller pitch sizes provide smoother operation at higher speeds, while larger pitch sizes offer better resistance against wear and fatigue.
  5. Evaluate the chain strength: Consider the required tensile strength and fatigue resistance of the chain to ensure it can withstand the anticipated load and operating conditions. Factors such as chain construction, material quality, and heat treatment play a role in determining the chain’s strength.
  6. Consider additional features: Depending on your application, you may need additional features such as attachments, guides, or specialized coatings on the chain. Assess if any of these features are necessary to meet your specific requirements.
  7. Consult with experts: If you’re uncertain about the selection process or have unique application needs, it’s advisable to consult with conveyor chain manufacturers or industry experts who can provide guidance and recommendations based on their expertise.

By following these steps and carefully considering your application requirements, you can select the right conveyor chain that ensures efficient and reliable operation of your conveyor system.

China Good quality ISO 9001 Approved motorcycle part sprocket Stainless Steel Agricultural Transmission Roller conveyor Chain  China Good quality ISO 9001 Approved motorcycle part sprocket Stainless Steel Agricultural Transmission Roller conveyor Chain
editor by CX 2024-01-10

China factory X348 X458 X678 Chain Powder Coating Machine Production Line I Beam Trolley Overhead Conveyor Drop Forged Rivetless Chain for Powder Coating

Product Description

 

Detailed Photos

Certifications

Product Description

An overhead conveyor is a type of conveyor system that is installed above the working area, typically in a manufacturing or industrial setting. It is used to move products, materials, or components from 1 point to another in a factory or warehouse, and is particularly useful for transporting heavy or bulky items that are difficult to move manually.

Overhead conveyors are commonly used in a variety of applications, such as automotive assembly lines, food and beverage processing, material handling and distribution, and storage and retrieval systems. They can be used for both horizontal and vertical transportation and can move products along a fixed path or in a continuous loop.

Some specific uses of overhead conveyors include:

  1. Assembly line transportation: Overhead conveyors are commonly used in manufacturing assembly lines to transport parts and components to different workstations along the line.

  2. Powder coating: Overhead conveyors are used in powder coating operations to move products through a paint booth, where they are coated with a dry powder before being cured in an oven.

 

Spare parts item Features Photo
Up-Down track for rising or falling areas. standard diameter is 1.2 meters,180º angle. it can be cut based on any necessary angles of any install conditions.the angle should not be more than 45º angle. the distance between 2 adjiacent hangers should be considered.
Check track There is a hatch which can open the track, through the hatch, worker can dismantle or install, check or maintain the conveying chains. Driving device for each conveying route is usually located between driver and take-up device for easy checking and maintenace.
Take-up device

(Tensioner)

Keep the chains in the state of original tension and compensate for the tensile deformation caused by tensile force or telescopic deformaton caused by varied temperature while working.
Make sure certain tensile force between driver and take-up device.   Install it behind driver about distance 3~6 meters. Better have no up-down track behind take-up device. 
Straight track for where conveyor chain go straight. it can be cut according to the specific install condition. standard length is 3 meters.
Caterpiller driver device Two types-Standard type and heavy duty type.
The driving device adjust the momentum that the motor ouput, after speed reduction unit increase its power which is to be passed to the driver caterpiller, the pusher dogs on which transport the chain so that chain can move forward.
Hanger  
Several types hangers:

Cross type hanger;

Y type hanger;

I type hanger;

Sprocket wheel hanger;

U-type hanger;

Bearing hanger;

Customized.

Automatic oil sprayer Specially designed for various automatic conveying chain;

More convenient to check oil-feeding diyusyion nsdrf CHINAMFG oil volume in the transparent oil pipes.

 

 
 

 

FAQ

Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 30 workdays.
2.Production Lead-times: 60 workdays after getting your deposit.

Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.
We’ll show you the photos of the products and packages before you pay the balance.

Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.

Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check
 

 

 

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Alloy
Structure: Roller Chain
Surface Treatment: Polishing
Chain Size: 1/2"*3/32"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Product Name: Painting Line Conveyor Chain
Customization:
Available

|

Customized Request

China factory X348 X458 X678 Chain Powder Coating Machine Production Line I Beam Trolley Overhead Conveyor Drop Forged Rivetless Chain for Powder Coating
China factory X348 X458 X678 Chain Powder Coating Machine Production Line I Beam Trolley Overhead Conveyor Drop Forged Rivetless Chain for Powder Coating

drop forged chain

Case Studies: Success Stories of Businesses Using Drop Forged Chains Effectively

Drop forged chains have been successfully employed in a wide range of industries and applications, showcasing their reliability, durability, and efficiency. Below are some case studies and success stories that highlight the effective use of drop forged chains by businesses:

Case Study 1: Steel Manufacturing Plant

In a steel manufacturing plant, drop forged chains were utilized in the conveyor system to transport heavy steel coils from one part of the facility to another. The drop forged chains demonstrated exceptional load-carrying capacity and wear resistance, even when subjected to the harsh and demanding environment of the steel industry. The use of drop forged chains contributed to increased productivity, reduced downtime, and minimized maintenance costs for the plant.

Case Study 2: Agricultural Machinery Manufacturer

An agricultural machinery manufacturer integrated drop forged chains into their combine harvesters’ harvesting mechanisms. These chains proved to be highly effective in withstanding the stress and shock loads experienced during harvesting operations. The durability of the drop forged chains improved the overall reliability of the harvesters and reduced the need for frequent replacements, resulting in significant cost savings for the manufacturer and their customers.

Case Study 3: Food Processing Facility

In a food processing facility, drop forged chains were employed in the production line to convey heavy food containers. The drop forged chains’ smooth operation and low maintenance requirements were critical in maintaining the hygiene standards of the facility. Their resistance to corrosion and wear ensured that the food processing plant met stringent industry regulations and maintained uninterrupted production cycles.

Case Study 4: Mining Operation

A mining company utilized drop forged chains in their dragline excavators, which are massive machines used in surface mining operations. The drop forged chains’ high tensile strength and fatigue resistance were crucial in withstanding the intense forces encountered during excavation. The drop forged chains provided reliable performance, resulting in enhanced safety and productivity in the mining operation.

These case studies demonstrate the successful implementation of drop forged chains in diverse industrial sectors, attesting to their ability to perform effectively in challenging environments and critical applications. By choosing drop forged chains that match specific operational requirements, businesses can achieve improved performance, reduced downtime, and optimized productivity in their operations.

drop forged chain

Installation and Tensioning Guidelines for Drop Forged Chains

Proper installation and tensioning are critical for the optimal performance and longevity of drop forged chains. Here are some specific guidelines to follow:

  • 1. Pre-Installation Inspection: Before installing a drop forged chain, carefully inspect it for any signs of damage or wear. Ensure that the chain and sprockets are compatible and that the sprocket teeth are in good condition.
  • 2. Correct Chain Length: Measure the required chain length accurately and ensure that it matches the application’s requirements. Avoid using an excessively long chain as it can cause vibrations and reduce efficiency.
  • 3. Proper Alignment: Align the sprockets accurately to avoid excessive wear and premature failure. Misalignment can cause the chain to wear unevenly and produce noise during operation.
  • 4. Tensioning: Achieve the correct chain tension by adjusting the take-up mechanism or using a tensioner. Proper tensioning prevents slack in the chain, which can lead to jumping or disengagement from the sprockets.
  • 5. Lubrication: Lubricate the drop forged chain with the appropriate lubricant to reduce friction and wear. Regular lubrication is essential to maintain the chain’s performance and prevent corrosion.
  • 6. Inspection and Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged components. Replace any worn-out or damaged parts promptly to avoid unexpected failures.
  • 7. Avoid Overloading: Ensure that the drop forged chain is not subjected to loads beyond its rated capacity. Overloading can lead to chain failure and pose safety hazards.
  • 8. Follow Manufacturer Guidelines: Adhere to the manufacturer’s installation and maintenance guidelines specific to the drop forged chain model you are using.
  • 9. Train Operators: Properly train operators and maintenance personnel on the correct installation and tensioning procedures. This helps ensure that the chain is handled and maintained correctly throughout its service life.

By following these guidelines, you can ensure that the drop forged chain is installed and tensioned correctly, leading to improved performance, reduced wear, and extended chain life.

drop forged chain

Key Features to Consider When Selecting a Drop Forged Chain for a Specific Application

When choosing a drop forged chain for a particular application, several key features should be carefully considered to ensure optimal performance and longevity. These features include:

  • 1. Load Capacity: Assess the maximum load the chain will be subjected to in the application. Select a drop forged chain that has a load capacity well above the maximum anticipated load to ensure safety and prevent premature wear.
  • 2. Material: Drop forged chains are commonly made from high-quality alloy steel or carbon steel. The material’s strength and resistance to corrosion and wear are essential factors to consider based on the operating environment.
  • 3. Heat Treatment: The heat treatment process significantly influences the chain’s hardness and toughness. Proper heat treatment enhances the chain’s wear resistance and overall durability.
  • 4. Pitch and Size: The pitch (distance between pins) and size of the drop forged chain should match the sprockets and other components in the application for smooth and efficient operation.
  • 5. Operating Environment: Consider the environmental conditions, including temperature, moisture, and exposure to chemicals or abrasive materials. Choose a drop forged chain with appropriate coatings or materials to withstand the specific conditions.
  • 6. Lubrication and Maintenance: Evaluate the maintenance requirements of the chain and ensure that proper lubrication can be provided. Lubrication helps reduce friction and wear, extending the chain’s life.
  • 7. Speed and Frequency: Assess the speed and frequency of operation to avoid excessive wear and fatigue. High-speed applications may require chains designed to handle increased centrifugal forces.
  • 8. Precision and Alignment: In precision applications, such as CNC machines, ensure the drop forged chain’s accuracy and alignment to prevent performance issues and premature wear.
  • 9. Noise and Vibration: Some applications may require chains designed to reduce noise and vibration levels for operator comfort and equipment protection.
  • 10. Industry Standards: Check if the drop forged chain complies with relevant industry standards to ensure quality and safety.

By carefully considering these key features and matching the drop forged chain’s characteristics to the specific application requirements, you can ensure the chain’s reliability, longevity, and optimal performance.

China factory X348 X458 X678 Chain Powder Coating Machine Production Line I Beam Trolley Overhead Conveyor Drop Forged Rivetless Chain for Powder Coating  China factory X348 X458 X678 Chain Powder Coating Machine Production Line I Beam Trolley Overhead Conveyor Drop Forged Rivetless Chain for Powder Coating
editor by CX 2024-01-08